Nhoroondo yekuumbwa kwejekiseni repurasitiki yakadzokera kumashure kuma1800s, kunyangwe tekinoroji yakashanduka zvakanyanya muzana ramakore rapfuura.Yakatanga kushandiswa senzira yekugadzira misambo yetsuro nedhadha kuvavhimi muna 1890. Muzana rose remakore rechi20, kuumbwa kwejekiseni repurasitiki kwakawedzera kukurumbira nekuda kwekururama kwayo uye kubudirira kwemari yekugadzira zvigadzirwa zvakadai sezvikamu zvemotokari, midziyo yezvokurapa, matoyi, kitchenware, midziyo yemitambo nemidziyo yemumba.Nhasi, ndeimwe yeanonyanya kushandiswa kugadzira maitiro pasi rese.
Plastic jekiseni molding inzira inoshamisa yekugadzira ine zvakawanda zvakasiyana-siyana zvekushandisa, kusanganisira:
•Motokari:Zvikamu zvemukati, Lightings, Dashboards, mapaneru emasuo, chiridzwa chepaneru chinovhara, nezvimwe.
• Zvemagetsi:Connectors, Zvivharo,Bhokisi rebhatiri, Zvigadziko, Mapulagi emidziyo yemagetsi nezvimwe.
• Kurapa: Zvishandiso zvekurapa, midziyo yerabhoritari, uye zvimwe zvinoriumba.
• Consumer Goods: Kitchenware, Houseware, Toys, mubato webrashi remazino, maturusi egadheni, nezvimwe.
• Zvimwe:Kuvaka zvigadzirwa, Zvigadzirwa zvemigodhi, Mapaipi & fittings, Packageuyemudziyo, nezvimwe.
Jekiseni molding inzira yekugadzira inoshandiswa kugadzira zvinhu kunze kwe thermoplastic uye thermosetting plastiki zvinhu.Zvinhu zvakasiyana-siyana zvinogona kushandiswa, zvinosanganisira HDPE, LDPE, ABS, naironi (kana neGF), polypropylene, PPSU, PPEK, PC/ABS, POM, PMMA, TPU, TPE, TPR nezvimwe.
Zvinosanganisira kubaya majekiseni akanyungudutswa muforoma yakagadzirwa nemazvo uye kuibvumira kuti itonhore, kuomesa, uye kutora chimiro chefa.
Jekiseni molding isarudzo yakakurumbira yekugadzira zvikamu nekuda kwekurongeka kwayo, kudzokorora, uye kumhanya.Inogona kuburitsa zvikamu zvakaoma neakaomesesa ruzivo munguva pfupi pfupi kana ichienzaniswa nemamwe maitiro ekugadzira.
Zvigadzirwa zvakajairika zvinogadzirwa uchishandisa jekiseni kuumba zvinosanganisira zvekurapa, matoyi, zvinhu zvemagetsi, kitchenware, zvinhu zvemumba, mota dzemotokari, nezvimwe.
• Flash:Apo plastiki inodarika mipendero ye mold uye inoumba mupendero wakaonda wezvinhu zvakawandisa.
-Izvi zvinogona kugadziriswa nekuwedzera kudzvanywa kwejekiseni kana kuderedza kumhanya kwejekiseni.Zvinogonawo kuda kugadziridzwazve kwe mold pachayo.
• Short shot:Izvi zvinoitika kana pasina kukwana plastiki yakanyungudutswa inopinzwa mugomba, zvichikonzera chikamu chisina kukwana uye chisina kusimba.
- Kuwedzera kupisa kwepurasitiki uye / kana kubata nguva kunofanirwa kugadzirisa nyaya iyi.Zvinogonawo kuda kugadziridzwazve kwe mold pachayo.
• Warpage kana sink marks:Izvi zvinoitika kana chikamu chikatonhodzwa zvisina kuenzana, zvichigadzira kudzvinyirirwa kusina kuenzana muzvikamu zvakasiyana zvechikamu.
-Izvi zvinogona kugadziriswa nekuona kunyangwe kutonhora mukati mechikamu chose uye kuve nechokwadi chekuti nzira dzekutonhodza dzakaiswa zvakanaka pazvinenge zvichidiwa.
• Mitsetse yekutamba kana kuyerera:Kukanganisika uku kunoitika kana yakawandisa yeresin inoiswa mugomba remuvhu, zvichikonzera mitsetse inooneka pamusoro pechigadzirwa chakapedzwa.
-Kuderedza viscosity yezvinhu, kuwedzera zvikamu dhizaini angles, uye kudzikisa saizi yegedhi kunogona kubatsira kuderedza rudzi urwu rwekukanganisa.
• Mapubhu/Voids:Izvi zvinokonzerwa nemhepo yakavharirwa mukati me resin ichiri kuiswa muforoma.
-Kuderedza kuvharirwa kwemhepo kuburikidza nekusarudzwa kwezvinhu uye gating dhizaini kunofanirwa kudzikisira chikanganiso ichi.
• Burrs/Pits/Sharp Corners:Izvi zvinokonzerwa negedhi rakarasika kana kudzvinyirira zvakanyanya panguva yejekiseni, zvichiita kuti pave nemabhero anopinza kana makona pamwe chete nemakororo anooneka uye makomba pane dzimwe nzvimbo.
-Izvi zvinogona kuvandudzwa nekudzikamisa saizi yegedhi kuderedza kudzvanywa kwegedhi, kuderedza chinhambwe chegedhi kubva kumicheto, kuwedzera saizi yemhanyi, kugadzirisa tembiricha yekuumbwa, uye kudzikisira nguva dzekuzadza sezvinodiwa.
• Inodhura-inoshanda uye inobudirira kugadzirwa kwehuwandu hukuru hwezvikamu mune imwechete kumhanya.
• Kudzokorora chaiko kwezvimiro zvakaoma uye ruzivo.
• Kukwanisa kugadzira molds yetsika kune chaiyo chikamu magadzirirwo.
• Yakasiyana-siyana ye thermoplastic zvinhu zviripo, zvichibvumira chikamu chakasiyana chekugadzira.
• Inokurumidza kuchinja nguva nekuda kwekumhanya uko plastiki yakanyungudutswa inogona kubaiwa muforoma.
• Zvishoma kana zvisizvo mushure mekugadzirisa zvinodikanwa, sezvo zvikamu zvakapedzwa zvinobuda muforoma zvakagadzirira kushandiswa.
SPM ine yedu mold shopu, saka isu tinokwanisa kugadzira yako yekugadzira maturusi zvakananga nemutengo wakaderera, uye isu tinopa mahara kugadzirisa kuchengetedza maturusi ako ari muchimiro chakakwana.Isu tiri ISO9001 Certificate uye tine yakakwana yemhando yekudzora mafambiro uye magwaro akazara kuti tive nechokwadi chekuenderana kwakakodzera kugadzirwa.
Hapana MOQ inodikanwa kuprojekiti yako!
• High Initial Cost - Mutengo wekugadzirisa jekiseni molding process inowanzokwira, sezvo inoda huwandu hwakawanda hwemichina uye zvinhu.
• Yakaganhurirwa Dhizaini Complexity - Jekiseni molding inoshanda zvakanyanya nemaumbirwo akareruka uye magadzirirwo, sezvo mamwe madhizaini akaomarara anogona kunetsa kugadzira neiyi nzira.
• Nguva Yekugadzira Yakareba - Zvinotora nguva yakareba kuti ibudise chikamu chimwe nechimwe paunenge uchishandisa jekiseni molding, sezvo nzira yose inofanira kupedzwa kune imwe neimwe kutenderera.
• Material Restrictions - Haasi ese mapurasitiki anogona kushandiswa mukuumba jekiseni maitiro nekuda kwekunyungudika kwawo kana zvimwe zvinhu.
• Njodzi Yekuremara - Jekiseni molding rinokwanisa kugadzira nhengo dzakaremara nekuda kwehurema hwakaita semapfuti mapfupi, warping, kana sink marks.
Plastic jekiseni molding inzira yakajairika yekugadzira inoshandiswa kugadzira zvigadzirwa zvepurasitiki.
Nekudaro, mutengo wekuita uku unogona kudhura zvakanyanya pakutanga.
Kubatsira kudzikisira mari, heano mamwe matipi ekuti ungadzikisa sei mutengo wekuumbwa kwejekiseni repurasitiki:
• Gadzirisa Dhizaini Yako:Ita shuwa kuti chigadzirwa chako dhizaini yakagadziridzwa uye inoshanda zvekuti inoda mashoma zvinhu uye nguva shoma mukugadzira.Izvi zvichabatsira kuderedza mitengo ine chekuita nekusimudzira, zvinhu uye mutengo wevashandi.SPM inogona kupa DFM ongororo yepurojekiti yako nekutarisa chikamu chako chekudhirowa, mune iyi nyaya, zvikamu zvako zvichave nekuumbwa kudzivirira dzimwe nyaya dzinogona kudhura zvakanyanya.Uye injinjini yedu inogona kupa kubvunza kwehunyanzvi kune chero zvikumbiro zvako kana matambudziko.
•Shandisa Hunhu uye kwakakodzera Tooling:Chengetedza mari mumhando yepamusoro yezvishandiso zvema molds ako anogona kuburitsa zvimwe zvikamu mumadiki mashoma, nekudaro kuderedza mutengo wako wese pachikamu.Kunze kwezvo, zvichibva pavhoriyamu yako yegore, SPM inogona kugadzira mhando dzakasiyana dzematurusi ane akasiyana zvinhu uye hunyanzvi hwekuchengetedza mutengo.
•Reusable Materials:Funga kushandisa zvinhu zvinogoneka zvakare senge chekare mold base pachinzvimbo chesimbi nyowani kune yako mold kuti uderedze mutengo wese kana huwandu hwekuda kwako husina kukwira.
•Optimize Cycle Time:Deredza nguva yekutenderera inodiwa pachikamu chimwe nechimwe nekuongorora uye kuongorora matanho anobatanidzwa uye kugadzirisa pazvinenge zvakakodzera.Izvi zvinogona kutungamira kune yakakosha kuchengetedza nekufamba kwenguva sezvo nguva pfupi yekutenderera ichikonzera zvikamu zvishoma zvinoda kugadzirwa zuva rega rega kana vhiki.
•Ita fungidziro yekugadzira:Ita hurongwa hwakanaka hwekugadzirwa mberi uye kutumira fungidziro kumugadziri, vanogona kugadzira masheya kune zvimwe zvinhu kana mutengo wavo uchifungidzirwa kuti unokwira kumusoro uye kutumira kunogona kurongeka negungwa nemutengo wakaderera wekutumira panzvimbo yemhepo kana chitima. .
•Sarudza Ane ruzivo Mugadziri:Kushanda nemugadziri ane ruzivo ane ruzivo mukuumba jekiseni repurasitiki seSPM kunogona kubatsira kudzikisa mitengo ine chekuita nekuedza uye kukanganisa maitiro sezvo ivo vachitoziva zvinoshanda uye zvisingashande kune mamwe madhizaini kana zvinhu zviri kushandiswa mukugadzira.
Mutengo wekumisikidza jekiseni molding process unonyanya kuenderana nemhando uye kuomarara kwezvikamu zviri kugadzirwa, pamwe nemidziyo inodiwa.Kazhinji, mari inogona kusanganisira:
• Yekutanga Investment yeZvishandiso -Mutengo wemajekiseni mold, michina, marobhoti uye anobatsira semhepo compressor kana masevhisi ekuisa anogona kusiyana kubva pazviuru zvishoma kusvika kumazana ezviuru zvemadhora zvichienderana nehukuru hweprojekiti.
• Zvishandiso uye Match Plate -Mutengo wezvinhu zvinoshandiswa mukuita jekiseni kuumba senge epurasitiki pellets, resin, core pini, ejector mapini uye match plate anowanzo kuverengerwa nehuremu.
• Kushandisa -Nguva yedhizaini ye mold uye tooling inofanirawo kuverengerwa kana uchiverenga mari yekuseta.
• Mari dzevashandi -Mari yevashandi inogona kuve yakabatana nekumisikidzwa kwemuchina, kudzidziswa kwevashandisi, kugadzirisa kana imwewo mari yebasa.
MuSPM, tine ruzivo rwemhando nhatu dzekuumba masevhisi ayo ari:
Plastic jekiseni molding,Aluminium die cast molding,uye silicon compression molding.
Yepurasitiki jekiseni rekuumba sevhisi, isu tinopa nekukurumidza prototyping uye pane-inoda yekugadzira sarudzo.
Iyo inokurumidza kutungamira nguva inogona kunge iri mukati memazuva matatu nekuda kwemumba majekiseni ekuumba majekiseni uye neanopfuura makore gumi nemaviri echiitiko, tine kukurumidza kugadzirisa matambudziko kuve nechokwadi chekugadzira nguva.
Hazvina mhosva kuti yakaderera sei vhoriyamu kudiwa kwako kwekugadzira, tinogona kuzadzisa zvaunoda sevatengi veVIP.
Danho 1: NDA
Isu tinokurudzira kushanda nezvibvumirano Zvisiri-Kuzivisa pamberi peOdha
Danho 2: Quick Quote
Bvunza quote uye isu tichapindura mutengo & yekutungamira nguva mukati meawa makumi maviri nemana
Danho rechitatu: Mouldability Analysis
SPM inopa yakakwana kuumbwa kweDFM kuongororwa kwekushandisa kwako
Nhanho 4: Kugadzira mold
Gadzira majekiseni epurasitiki ekushandisa iwe nekukurumidza sezvinobvira mumba
Danho rechishanu: Kugadzira
Saina masampuli akatenderwa uye tanga kugadzira neakasimba Hunhu control
Danho rechitanhatu: Kutumira
Rongedza zvikamu nekudzivirira kwakakwana uye kutumira.Uye Ipa nekukurumidza mushure mesevhisi
Ivo vanonzwisisa kukosha kwekuteerera kune ruzivo kuti uve nechokwadi chekugutsikana kwevatengi.Ivo vanoshanda padhuze nesu kugadzira mold uye vanofa kuti vawane zvinokwanisika zvikamu zvemhando uye masevhisi kubva kune pfungwa kusvika pakuendesa.
Zuva rezuva rinoshanda sechinhu chimwe chete chekugovera, chinobatsira kugadzira zvikamu zvedu zvekugadzira, kuvaka maturusi akanakisa, sarudza zvinhu zvakanaka, kugadzira zvikamu, uye kupa chero chechipiri mashandiro anodiwa.Kusarudza Suntime kwakatibatsira kupfupisa kutenderera kwechigadzirwa uye kuunza zvigadzirwa zvedu kune vatengi vedu nekukurumidza.
Suntime mudiwa ane hushamwari uye anopindura, mukuru mumwechete sosi mutengesi.Ivo vanoshanda uye vane ruzivo rwekugadzira mutengesi, kwete mutengesi kana mutengesi kambani.Kutarisisa kwakanaka kune ruzivo nehurongwa hwavo hwekutarisira chirongwa uye yakadzama DFM maitiro.
- USA, IL, Mr. Tom.O (Engineer lead)
Ndashanda neSuntime Mold kwemakore akati wandei zvino uye ndagara ndichivaona vaine hunyanzvi, kubva pakutanga kweprojekiti maererano nezvatinotora uye zvatinoda, kusvika pakupera kweprojekiti, nepfungwa huru yekutaurirana, hunyanzvi hwavo hwekutaura muChirungu hwakasiyana.
Padivi rehunyanzvi ivo vakanaka kwazvo pakuunza madhizaini akanaka uye kududzira zvaunoda, kusarudzwa kwezvinhu uye tekinoroji zvinhu zvinogara zvichitariswa, sevhisi yagara isina kushushikana uye yakatsetseka.
Nguva dzekutumira dzagara dziri panguva kana pasina nguva pfupi, pamwe nemhando yepamusoro yevhiki nevhiki mishumo, zvese zvinowedzera kune yakasarudzika yese kutenderera sevhisi, zvinonakidza kubata nazvo, uye ndingakurudzira Suntime Mold kune chero munhu ari kutsvaga nyanzvi yemhando yepamusoro. mutengesi ane kubata kwemunhu musevhisi.
— Australia, Mr. Ray.E (CEO)
FAQ
Nezve epurasitiki jekiseni molding
PC/ABS
Polypropylene (pp)
Nylon GF
Acrylic (PMMA)
Paraformaldehyde (POM)
Polyethylene (PE)
PPSU / PEEK / LCP
Automotive
Consumer electronics
Chigadzirwa chekurapa
Internet yezvinhu
Telecommunication
Kuvaka & Kuvaka
Midziyo yemumba
nezvimwewo,.
Single cavity /Multi cavity molding
Isa kuumba
Pamusoro pekuumba
Unscrew molding
Kuumbwa kwekushisa kwepamusoro
Powder metallurgy molding
Clear parts molding
Tine michina yejekiseni kubva pa90 ton kusvika pa400 ton.
SPI A0, A1, A2, A3 (Mirror-like kupera)
SPI B0, B1, B2, B3
SPI C1, C2, C3
SPI D1, D2, D3
CHARMILLS VDI-3400
MoldTech texture
YS magadzirirwo
Hongu, isu tiri ISO9001: 2015 Certificate mugadziri
Ehe, kunze kwekuumbwa kwejekiseni repurasitiki, isu takagadzirawo zvikamu zvesilicon rabha kune vatengi
Ehe, isu zvakare tine ruzivo rwakawanda rwekugadzira die cast mold uye kugadzirwa kwealuminum die casting parts.
MuDFM, tinopa ongororo yedu inosanganisira mapeji emakona, ukobvu hwemadziro (sink mark), mutsara wekuparadzanisa, kuongororwa kwepasi, mitsetse yewelding uye nyaya dzepasi, ect,.
